Description
Input Specifications:
| Input Specifications: Container Size* | Round Shape : 22 mm to 55 mm
Respective Height : 25 mm to 110 mm |
| *can be supplied as per customer’s requirement | |
Basic Machine Change Parts
The basic machine will be supplied with 10 ml change parts.
Interlock & Special Features:
- cGMP model.
- Output speed – 240* vials per minute (for 10 ml vial).
- Easy access to all sterilizable parts.
- Fallen vial in in-feed turntable – machine stop sensor.
- No vial at in-feed – machine stop sensor.
- No vial – no fill system.
- No rubber stopper in chute – machine stop sensor.
- Low air pressure – machine stop sensor.
- Multiple dosing system.
- Low vacuum – machine stop system.
- Vial counter at out-feed.
- Maximum accumulation at out-feed – machine stop sensor.
- Individual servo motors for star wheel and powder wheel.
- No powder in primary hopper – machine stop sensor.
- Powder check window in primary hopper.
- Specialized piston to avoid dusting during filling operation.
- Cushion-type pneumatic cylinder to reduce noise level.
- Rubber stopper star wheel operated with gear motor.
- Silent performing machine.
- Suitable for various types of containers.
- Reduction gear ensures jerk-free and noiseless operation.
- Minimum changeover time for change parts.
Scope of Supply:
- Machine frame & body structure – SS 304
- In-feed turntable
- Conveyor belt
- Out-feed turntable
- Pre and post nitrogen gassing
- Powder filling head with 3/8 size wheel
- Rotary type pick-and-place rubber stoppering unit
- MOC of all contact parts – SS 316 and SS 304
- Automation system
- Basic machine with change parts
- Toughened glass cabinet
Optional Features (With Extra Cost)
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Sampling System: Sampling quantity can be set as per requirement. For example, if set at 5000 vials, samples will be automatically diverted to the outside track.
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Swing Conveyor: Provides easy operator movement from the front side of the machine to the back side.
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Dry Vacuum Pump: Used for powder suction.
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Peristaltic Pump for Media Filling.
Benefits of Peristaltic Pump
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Reduced number of sterilized parts.
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Minimum time required for volume setting.
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Suitable for future applications involving greasing-type liquids without dripping issues.
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Linear Vibrator (for free loading system):
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Standard vibrator bowl capacity: 1000 to 1200 rubber plugs, requiring loading approximately every 10 minutes.
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Optional linear vibrator bowl capacity: 5000 to 5500 rubber plugs, requiring loading once every 1 hour, eliminating frequent door opening.
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Canister Loading System for butterfly vial.
Technical Specifications:
| Model No. | DRDSIPF 240 |
| Direction | Left to Right |
| Production Rate | Up to 240* Vial/Min. |
| Electrical Supply | 5.5 HP |
| Power Requirement | 5 Core Wired System Three Phase 415 Volts |
| Working Height | Adjustable From 900 To 950 MM |
| Accuracy for Weight Variation Limit | +/- 2% |
| No. of Powder Head with Servo | 2 Nos. |
| No. Rubber Stoppering Unit | 1 Nos. |
| Machine Size | 4000mm (L), 1450mm (W), 2800mm (H) |
| Machine Weight | 800 to 1500kg |
