Description
Safety Interlocks :
-
No Wad Detection System
This interlock detects the presence of the induction foil inside the cap. If the foil is absent, an audio alarm is activated and the bottle is automatically rejected through the bottle rejection system (applicable when the machine is equipped with a rejection system). -
Auto ON / OFF System
This interlock detects bottle entry at the in-feed. When a bottle enters the sealing head, the machine automatically starts sealing. After the last bottle passes, the machine waits for the next bottle within the set waiting time. If no bottle arrives, the machine stops sealing, thereby saving power. -
Stalled Bottle Detection System
This interlock detects if a bottle is stalled under the induction sealing head. In such a condition, the machine immediately deactivates sealing and provides an audio-visual alarm to prevent overheating and burning of the induction foil. -
Conveyor Stop System
This interlock monitors the movement of the line conveyor. If the conveyor stops due to any fault, the system automatically deactivates the sealing operation and generates an audio-visual alarm. -
Bottle Rejection System
Pneumatically operated bottle rejection system to reject bottles without induction wads. It includes rejection delay and duration control along with a reject bottle counter. Rejected bottles are collected in a collection tray. -
Fault Indication & Monitoring
All faults are displayed on the MMI, along with buzzer indication. The system also displays total bottle count and total rejected bottle count.
Other Features :
-
Bottle counter displayed on the PLC screen, with reset facility protected by password access.
-
All timers are adjustable with password protection to prevent unauthorized changes.
-
Easy-to-operate control system with user-friendly interface.
-
All faults indicated through audio-visual alarms, with relay outputs for external interfacing.
SPECIFICATION OF SS304 AIR COOL CAP SEALING MACHINE
A. CONTROL PANEL WITH INDUCTION :
| A. | 230 V, 15 Amp Single Phase input |
| B. | With On-off Switch with MCB |
| C. | Output Current : 0 to 4 Amp |
| D. | AMP display on digital Panel meter. |
| E. | Micro controller base automatic safety system controller with No wad System,
stalled bottles system, m/c auto on off, Conveyor stop system to give alarm if Induction wad is not present. |
| F. | Timer setting for m/c auto on – off, Stalled bottle, bottles rejection timing as well bottles counters in controller. |
| G. | MOC – SS304 |
B. INDUCTION HEAD UNIT :
| A. | Tunnel type / Flat Air Cool Induction head for better sealing at lower Amp for 20 mm to 90 mm cap diameter bottles. |
Different Type of Head
| A. | Adjustable head stand to adjust height for different type of bottles from 100 mm height to 300 mm height. |
| B. | Smooth Movement with easy to handle |
| C. | MOC: Chrome Plated |
C. INDUCTION HEAD UNIT STAND :
| A. | Adjustable head stand to adjust height for different type of bottles from 100 mm height to 300 mm height. |
| B. | Smooth Movement with easy to handle |
| C. | MOC: Chrome Plated |
D .CONVEYOR BELT
| A. | 0.5 HP AC motor |
| B. | Gear Box |
| C. | 0.5 HP AC Drive with SS 304 Box with ON-OFF and display |
| D. | SS 304 Slat chain of 100/150 mm width |
| E. | Length – 1.2 meter long |
| F. | Height – 800 to 900 mm adjustable |
| G. | 4 nos Moving Wheel to move conveyor belt from one place to another |
| H. | MOC : SS 304 |
E . BASE STAND – SS 304 to mount Machine and head stand separately then conveyor belt along with 4 nos wheel to move from one place to
F . ALL CABLES & SENSORS – PNP NO conduc tive sensor & PNP NO proximity IR sensor. I/p supply Cable & I/p supply cable to AC motor of conveyor belt with male female connector.
