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Automatic Single Head Servo Injectable Dry Powder Filling With Rubber Stopper Machine

Machine Suitability

  • The machine is suitable for 5 ml to 50 ml vials.

  • Designed to accommodate 20 mm rubber stoppers.

  • Capable of filling 50 mg to 1250 mg (single dose) using ¼ size and 3/8 size powder wheels, depending on the characteristics of the powder.

SKU: 7313c8c26c8d Category: Product ID: 8170

Description

Input Specifications:

Input Specifications: Container Size* Round Shape : 22 mm to 55 mm

Respective Height : 25 mm to 110 mm

*can be supplied as per customer’s requirement

 

Basic Machine – Change Parts

  • The basic machine will be supplied with 10 ml change parts.


Interlocks & Special Features

  • cGMP model design.

  • Output speed: 110 vials per minute (for 10 ml vial).

  • Easy access to all sterilizable parts.

  • Fallen vial in in-feed turntable – machine stop sensor.

  • No vial at in-feed – machine stop sensor.

  • No vial – no fill system.

  • No rubber stopper in chute – machine stop sensor.

  • Low air pressure – machine stop sensor.

  • Low vacuum – machine stop system.

  • Vial counter provided at out-feed.

  • Maximum accumulation at out-feed – machine stop sensor.

  • Individual servo motors for star wheel and powder wheel.

  • No powder in primary hopper – machine stop sensor.

  • Powder check window provided in primary hopper.

  • Specialized piston design to avoid dusting during filling operation.

  • Multiple dosing system for flexible operation.

  • Cushion-type pneumatic cylinder to reduce noise level.

  • Rubber stopper star wheel operated through gear motor.

  • Silent performing machine with smooth operation.

  • Suitable for various types of containers.

  • Reduction gear ensures jerk-free and noiseless operation.

  • Minimum changeover time for change parts.


Scope of Supply

  • Machine frame and body structure: SS 304

  • In-feed turn table

  • Conveyor belt

  • Out-feed turn table

  • Pre and post nitrogen gassing system

  • Powder filling head with 3/8 size wheel

  • Rotary type pick-and-place rubber stoppering unit

  • MOC of all contact parts: SS 316 and SS 304

  • Automation system

  • Basic machine with change parts

  • Toughened glass cabinet


Optional Features (At Extra Cost)

  • Sampling system: Samples can be set as per requirement. For example, if set at 5000 vials, samples will be automatically diverted to the outside track.

  • Swing conveyor for easy operator movement from front to back side of the machine.

  • Dry vacuum pump for powder suction.

  • Peristaltic pump for media filling.

Benefits of Peristaltic Pump

  • Reduced number of sterilized parts.

  • Minimum time required for volume setting.

  • Suitable for future applications involving greasing-type liquids without dripping issues.

  • Linear vibrator for free loading system.

Linear Vibrator Details

  • Standard vibrator bowl capacity: 1000 to 1200 rubber plugs, requiring loading every 10 minutes.

  • Optional linear vibrator bowl capacity: 5000 to 5500 rubber plugs, requiring loading once per 1 hour, eliminating frequent door opening.

  • Canister loading system for butterfly vial.

Technical Specifications: Model No. CPMPF– L – FILL – 2 – S110
Direction Left to Right
Production Rate Up to 110 Vial/Min.
Electrical Supply 5.5 HP
Power Requirement 5 Core Wired System Three Phase 415 Volts
Working Height Adjustable From 900 To 950 MM
Accuracy for Weight Variation Limit +/- 2%
No. of Powder Head with Servo 1 Nos.
No. Rubber Stoppering Unit 1 Nos.
Machine Size 3300mm (L), 1100mm (W), 1800mm (H)
Machine Weight 800 to 1000kg